Business in the production of acrylic paint
Acrylic is a polymer or a polymeric material produced on the basis of acrylic acid. Acrylic clear and almost transparent with the following properties:
- Mechanically stable.
- Not afraid of the heat treatment.
- A small proportion of.
- Resistant to UV light.
On the basis of available acrylic lacquers and paints with water-based dispersions of plastic, when dry form a strong protective and decorative films.
The composition of acrylic paint consists of three main components:
- Pigment.
- Water.
- Binder.
The binder is a synthetic material called acrylic polymer emulsion. Acrylic paints are produced for more than 50 years, and their popularity is growing until now. They are versatile and easy to use, have a bright color stable, well lie on the surface and are very durable to mechanical stress.
Drying acrylic occurs sufficiently rapidly due to evaporation of water, after which the paint forms a durable film of binder and pigment.
Appointments at the set of acrylic paints. There acrylics:
- For fabrics.
- For the facades of buildings.
- For wood.
- For glass
- Car.
- Aerosol.
- Ceiling and floor, etc.
Apply acrylic paint can be any dry and clean surface. Fresh acrylic paint washed off easily, and to remove old need special solvents.
Acrylic paint has the consistency of sour cream and packaged in any industrial containers: casks, drums, jars. For retailers acrylic paint available in tin or plastic jars, tubes.
Production of acrylic paint
Production of acrylic paint is not too much difficulty: in a special container (dissolver) components are mixed together. The dissolver is a tank with a mixing system (loop stirrer or mill on a central shaft). The sequence and mode of mixing and the process that affects the quality of the final product.
Components of paint are flammable liquid components and loose pigments. Acrylic paints moderately aggressive, so all process tanks and pipelines should be made of stainless steel and the main mixing vessel - inside glazed. Ink flow from one tank to another is carried out by screw pump with a diameter of 100 mm the feed nozzle and the pressure of not more than 8 atm.
Technological sequence of production of acrylic paint
1. The dissolver is supplied with water and turn on the mixer.
2. Adding a set of components according to the recipe.
3. Mix thoroughly for 1.5 - 2.0 hours stirred.
4. Add dispersion, followed by stirring.
5. The finished paint is poured into a container and stored at a temperature up to 2 degrees.
Organization of production of acrylic paint
Data are presented on the basis of the organization of production of acrylic paint output of 3 - 5 tons per shift.
The room
Production area must be 40-70 square. m. The room must be heated (production technology provides the temperature in the shop to 17-19 C).
Communications: electricity supply 380 V, ventilation, water supply, sewerage. To store raw materials and finished products is sufficient room (no heating) area up to 40 sq.m.
Raw
For the production of acrylic paint used:
- Dispersion.
- Dispersant.
- Calcium carbonate.
- Defoamer.
- Thickener.
- Coalescent.
- Titanium dioxide.
Equipment
The list of main and auxiliary equipment:
- Industrial mixer (dissolver) D-500 1 pc.
- Tanks for bulk components 5 pcs.
- Scales 1 pc.
- Freight balance 1 pc.
- Truck 1 pc.
- Hydraulic trolley 3 pcs.
- Wooden pallets 10 pcs.
For large enterprises and apply cost-effective semi-automatic installation dissolvers greater productivity.
Working
Recommendations by the number and training of staff, as a rule, carried out by companies supplying equipment. The supplier also provides the necessary technical documentation, production schedules.
Many vendors offer services for start-up and commissioning of equipment, as well as the formulation of paints, time-tested. For plant capacity up to 5 tons only one engineer and two workers bottlers.
Production Economics
The main item of expenditure for the preparation of production - purchase of technological equipment. The calculation is made for new equipment minimum performance (up to 5 tons of paint per shift). The costs can be significantly reduced if the equipment purchased second-hand or make his own drawings.
The experience of organizing such production investment costs amount to:
- The cost of equipment, start-up and commissioning, training of 350 - 400 thousand. Rub.
- Tanks, weights of 60 - 80 thousand. Rub.
- Forklift, pallet truck 200 thousand. Rub.
Total; 610 - 680 thousand. Rub.
Current costs per month:
- Lease of premises - 12 thousand. Rub.
- Depreciation - 3 thousand. Rub.
- Wages of workers - 36 thousand. Rub.
- Advertisement - 12 ths. Rub.
- Electricity - 4.5 thousand. Rub.
Total: 67,5 thousand. Rub.
The most in demand in the market of exterior water-dispersion paint. We calculate the profitability of a paint for one shift:
The cost of raw materials for the production of 1 kg facade paint - 15 rubles.
Performance of equipment - 3000 kg per shift.
The raw material component in the cost amount - 45 000 rubles.
Production costs - 2 800 rubles.
Total: total cost - 50 815 rubles.
The average cost of 1 kg facade paint - 45 rubles.
The total amount from the sale of paints, produced for a change, will be 135 000 rubles.
Monthly income - about 2 mln. Rubles.
According to calculations of return on the project is less than a month, however, should not deceive ourselves. Production of acrylic paint, indeed, economically very attractive, but there are obstacles that can not be avoided.
At first count for maximum performance with the full realization of the products is not necessary. If you start with 50% of your ability, it will be very good. Note also the season: the maximum peak sales will be in the "construction season", when the need for the largest paint. Inevitably shortages range at first: production should gain experience.
In general, the production of acrylic paint is economically profitable and, with the right attitude, it can bring rapid and good economic result.
Acrylic is a polymer or a polymeric material produced on the basis of acrylic acid. Acrylic clear and almost transparent with the following properties:
- Mechanically stable.
- Not afraid of the heat treatment.
- A small proportion of.
- Resistant to UV light.
On the basis of available acrylic lacquers and paints with water-based dispersions of plastic, when dry form a strong protective and decorative films.
The composition of acrylic paint consists of three main components:
- Pigment.
- Water.
- Binder.
The binder is a synthetic material called acrylic polymer emulsion. Acrylic paints are produced for more than 50 years, and their popularity is growing until now. They are versatile and easy to use, have a bright color stable, well lie on the surface and are very durable to mechanical stress.
Drying acrylic occurs sufficiently rapidly due to evaporation of water, after which the paint forms a durable film of binder and pigment.
Appointments at the set of acrylic paints. There acrylics:
- For fabrics.
- For the facades of buildings.
- For wood.
- For glass
- Car.
- Aerosol.
- Ceiling and floor, etc.
Apply acrylic paint can be any dry and clean surface. Fresh acrylic paint washed off easily, and to remove old need special solvents.
Acrylic paint has the consistency of sour cream and packaged in any industrial containers: casks, drums, jars. For retailers acrylic paint available in tin or plastic jars, tubes.
Production of acrylic paint
Production of acrylic paint is not too much difficulty: in a special container (dissolver) components are mixed together. The dissolver is a tank with a mixing system (loop stirrer or mill on a central shaft). The sequence and mode of mixing and the process that affects the quality of the final product.
Components of paint are flammable liquid components and loose pigments. Acrylic paints moderately aggressive, so all process tanks and pipelines should be made of stainless steel and the main mixing vessel - inside glazed. Ink flow from one tank to another is carried out by screw pump with a diameter of 100 mm the feed nozzle and the pressure of not more than 8 atm.
Technological sequence of production of acrylic paint
1. The dissolver is supplied with water and turn on the mixer.
2. Adding a set of components according to the recipe.
3. Mix thoroughly for 1.5 - 2.0 hours stirred.
4. Add dispersion, followed by stirring.
5. The finished paint is poured into a container and stored at a temperature up to 2 degrees.
Organization of production of acrylic paint
Data are presented on the basis of the organization of production of acrylic paint output of 3 - 5 tons per shift.
The room
Production area must be 40-70 square. m. The room must be heated (production technology provides the temperature in the shop to 17-19 C).
Communications: electricity supply 380 V, ventilation, water supply, sewerage. To store raw materials and finished products is sufficient room (no heating) area up to 40 sq.m.
Raw
For the production of acrylic paint used:
- Dispersion.
- Dispersant.
- Calcium carbonate.
- Defoamer.
- Thickener.
- Coalescent.
- Titanium dioxide.
Equipment
The list of main and auxiliary equipment:
- Industrial mixer (dissolver) D-500 1 pc.
- Tanks for bulk components 5 pcs.
- Scales 1 pc.
- Freight balance 1 pc.
- Truck 1 pc.
- Hydraulic trolley 3 pcs.
- Wooden pallets 10 pcs.
For large enterprises and apply cost-effective semi-automatic installation dissolvers greater productivity.
Working
Recommendations by the number and training of staff, as a rule, carried out by companies supplying equipment. The supplier also provides the necessary technical documentation, production schedules.
Many vendors offer services for start-up and commissioning of equipment, as well as the formulation of paints, time-tested. For plant capacity up to 5 tons only one engineer and two workers bottlers.
Production Economics
The main item of expenditure for the preparation of production - purchase of technological equipment. The calculation is made for new equipment minimum performance (up to 5 tons of paint per shift). The costs can be significantly reduced if the equipment purchased second-hand or make his own drawings.
The experience of organizing such production investment costs amount to:
- The cost of equipment, start-up and commissioning, training of 350 - 400 thousand. Rub.
- Tanks, weights of 60 - 80 thousand. Rub.
- Forklift, pallet truck 200 thousand. Rub.
Total; 610 - 680 thousand. Rub.
Current costs per month:
- Lease of premises - 12 thousand. Rub.
- Depreciation - 3 thousand. Rub.
- Wages of workers - 36 thousand. Rub.
- Advertisement - 12 ths. Rub.
- Electricity - 4.5 thousand. Rub.
Total: 67,5 thousand. Rub.
The most in demand in the market of exterior water-dispersion paint. We calculate the profitability of a paint for one shift:
The cost of raw materials for the production of 1 kg facade paint - 15 rubles.
Performance of equipment - 3000 kg per shift.
The raw material component in the cost amount - 45 000 rubles.
Production costs - 2 800 rubles.
Total: total cost - 50 815 rubles.
The average cost of 1 kg facade paint - 45 rubles.
The total amount from the sale of paints, produced for a change, will be 135 000 rubles.
Monthly income - about 2 mln. Rubles.
According to calculations of return on the project is less than a month, however, should not deceive ourselves. Production of acrylic paint, indeed, economically very attractive, but there are obstacles that can not be avoided.
At first count for maximum performance with the full realization of the products is not necessary. If you start with 50% of your ability, it will be very good. Note also the season: the maximum peak sales will be in the "construction season", when the need for the largest paint. Inevitably shortages range at first: production should gain experience.
In general, the production of acrylic paint is economically profitable and, with the right attitude, it can bring rapid and good economic result.
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